Body shop
Welding, fixtures & line flow
A daily report, a shift issue, a maintenance observation or a safety concern. Keep the original words and the operational context. The value comes when the observations become shared evidence of what recurs.
Simple daily and weekly reporting. Every observation feeds the same issue intelligence.
Welding, fixtures & line flow
Surface finish, ovens & changeovers
Robots, tooling & equipment health
Parts, fit-up & station flow
Your observations are where better operations begin.
Connect differently worded reports, find what recurs and estimate the accumulated loss. A shared cause still needs investigation.
“Body line stopped after the fixture swap.”Body shop · Daily report
“Restart took longer after the changeover.”Maintenance · Weekly report
“Door-fit variation reported after restart.”Final assembly · Daily report
Approximate impact across all occurrences. Review the evidence before assigning cause.
Findings are simulated in this demo. Review the source reports before assigning cause.
How often it happens. How much it matters. What deserves attention first.
All scores run from 0 to 100. Frequency is the report count relative to the most frequent category. Impact is the average of normalized downtime, waste and lost output per occurrence. Total = frequency × impact ÷ 100. Categories are ranked by the unrounded total.
Demo reference values per occurrence: 60 minutes of downtime, 100 kg of waste and 500 units of lost output each equal 100. Each component is capped at 100. These illustrative values are not a validated impact model. Estimated € loss uses €120 per downtime hour plus €2 per kg of waste. Lost output is not priced again, avoiding double counting.
Select an issue to see its impact or record a fix.
Record the intervention, root cause and follow-up window in one place.
Select an issue, capture the evidence the team reviewed, and save the root cause you found.
Use existing Excel or CSV exports, maintenance notes and quality records. Agree source mappings and selected KPI series during onboarding.
Configure event, daily, weekly and monthly reporting. Preserve the site, area, operation, function and relevant KPI values.
Review semantic matches, inspect emerging issue families and move important recurring patterns into an investigation.